Complete Equipment Raw Material Fermentation Organic Fertilizer Production Line

Chicken manure organic fertilizer production line manufacturers

Product Description

With the rapid development of intensive farms, livestock and poultry manure, agricultural waste, food, and kitchen waste have become increasingly serious environmental pollution. But these materials are valuable resources for the production of feed and fertilizers. If they can be developed and used, this is essential for developing animal husbandry and crop production, saving food, and helping increase agricultural production and income.

Dingli has developed a complete set of equipment for the production line of organic fertilizer, a rapid fermentation, drying, granulation, and mixing of animal waste and various waste residue agricultural, food, kitchen, and other materials. This is complete equipment from raw material collection to finished product packaging.

The organic fertilizer production line includes fermentation equipment, crushing equipment, granulation equipment, drying equipment, cooling equipment, screening equipment, coating equipment, automatic packaging equipment, etc.

Technological Process:

Bio-organic Fertilizer Production plant is a complete set of equipment from raw materials collection to the organic fertilizer packing.

The whole organic fertilizer production line include the following machines:Raw material Fermentation→ fertilizer crushing machine→ fertilizer mixing machine → rotary drum granulator → rotary drum drying machine → rotary drum cooling machine → rotary drum coating machine → rotary screening machine → packaging machine → spraying granulating system→ belt conveyor → and other accessories.

1.Organic materials fermentation process plays the preliminary but indispensable role in the whole production line. Two main types of compost turner are widely used to turn and mix the compost and accelerate the fermentation speed: Self-propelled compost turner and hydraulic compostturner.

2.Crushing Process: The compost lump materials should be ground before the granulating process. But we can leave out crushing process when the compost material is fine enough. Vertical chain crusher and double-shaft horizontal crusher, two types of crushing machine can be used to crush lump compost fertilizer raw materials.

3.Mixing Process, two types of mixing machine are applied to mix raw materials in the fertilizer production line: horizontal mixer and vertical mixer.

4.Drying process. When granulating, the moisture of fertilizer raw materials should be less than 25%, so we should dry the raw materials if the moisture is more than 25%. Rotary drum drying machine is mainly used for drying the fertilizer with a certain degree of humidity and particle size.

5.Granulator Process. Granulating process is the core part in this production line, so we choose the suitable model of fertilizer granulator according to customers detailed requirements.
Optional granulator equipment: organic fertilizer combination granulator, organic fertilizer special granulator, pair roll extrusion granulator, disc granulator, flat film granulator, bio organic fertilizer spherical granulator, Drum granulator, round tossing machine, etc.; Typical application materials: chicken manure, cow dung, kaolin, etc.
Organic manure, animal manure, manure, manure, composted manure, green manure, sea manure, cake manure, peat, microbes and other organic manure fermented fertilizer granules, the particles are irregular spherical. The granulation rate of Huaqiang Organic Fertilizer Granulator is over 95%, which is suitable for a variety of different formulas. The compressive strength of organic fertilizer is higher than that of disc and drum granulator, and the particle size is uniform. It is suitable for direct granulation after fermentation, saving drying process and reducing manufacturing cost.

6. Rotary Drum Cooling Machine is used for cooling fertilizer to make fertilizer particles stronger.

7.Screening process:Rotary drum screening machine is used to separate the granules from the large particles which need to be returned for the second crushing and granulating. Rotary drum coating machine is used to coat the fertilizer and prevent the fertilizer from sticking together.

8.The last process is packaging process. Fertilizer packaging machine can package bags quantitatively and automatically.Including electronic quantitative packaging scale, silo, automatic sewing machine, etc. It also need some auxiliary equipment for connection such as belt conveyor, bucket elevator, etc.

Applications

The manure rotary drum dryer is widely used for drying chicken manure, cow dung, poultry manure, sludge, bean residue, cassava dregs, and other high viscosity material.

Product Features

1. With a high degree of mechanization, it has a large production capacity and continuous operation feature.
2. With Well-organized and convenient operation, materials are running smoothly through the cylinder resistance,
3. Good quality, low power consumption, and low maintenance costs.
4. Wide range of application; good uniformity of drying.
5. While drying the material, the dryer can also achieve the purpose of sterilization and deodorization.