Chain Plate Compost Turner - Industrial Deep Trench Fermentation System

Product Overview

The Chain Plate Compost Turner is a professional deep-trench aerobic fermentation system engineered for efficient composting of organic solid waste. Operating on installed tracks within fermentation tanks, this robust machine delivers high-performance turning and aeration to accelerate material decomposition and improve compost quality through precise, controlled operation.

Technical Specifications

Key Features

1. Track-Guided Precision

• Operates on reinforced steel tracks for exceptional stability

• Eliminates lateral movement for consistent turning quality

• Customizable track gauge to match existing fermentation tanks

2. Robust Chain Plate Design

• Heavy-duty alloy steel plates for extended durability

• Optimized plate spacing for maximum material flow

• Dual chain drive system for balanced power transmission

3. Enhanced Fermentation Performance

• Uniform oxygen distribution throughout trench depth

• Effective moisture and temperature regulation

• Accelerates decomposition while ensuring pathogen reduction

4. Customizable Configuration

• Adjustable column specifications for various tank widths

• Modular design for easy adaptation to existing infrastructure

• Optional add-ons: moisture sensors, temperature monitoring, automated control

Working Principle

The machine travels along precision-installed tracks, engaging compost material with rotating chain plates. These plates lift material from the bottom and deposit it on top, creating continuous mixing while introducing oxygen deep into the pile. This systematic turning action regulates moisture through evaporation and maintains optimal thermophilic temperatures (55-70°C) for efficient decomposition.

Applications

• Livestock & Poultry Manure: Controlled composting of animal waste

• Municipal & Industrial Sludge: Aerobic treatment in dedicated facilities

• Organic Solid Waste: Processing municipal organic waste streams

• Agricultural Residues: Composting crop straw and farm waste

• Organic Fertilizer Production: Primary fermentation in manufacturing plants

• Biogas Plant Integration: Pre/post-treatment of digestate

Advantages

• High Efficiency: Processes materials faster than traditional methods

• Consistent Quality: Uniform turning ensures predictable compost characteristics

• Low Maintenance: Robust construction minimizes downtime

• Space Optimized: Deep trench design maximizes facility utilization

• Energy Efficient: Optimized design reduces power consumption per ton processed