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Organic Fertilizer Production Line

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ZHENGZHOU SHENGHONG HEAVY INDUSTRY TECHNOLOGY CO., LTD. Company Profile
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Home > Products > NPK Fertilizer Production Line > Waste-Free Eco-Friendly Double Roller Compactor Plant with 100% Closed-Loop Material Recovery Zero Carbon Emissions and Dust-Free Enclosed Architecture
Waste-Free Eco-Friendly Double Roller Compactor Plant with 100% Closed-Loop Material Recovery Zero Carbon Emissions and Dust-Free Enclosed Architecture
Waste-Free Eco-Friendly Double Roller Compactor Plant with 100% Closed-Loop Material Recovery Zero Carbon Emissions and Dust-Free Enclosed Architecture

Waste-Free Eco-Friendly Double Roller Compactor Plant with 100% Closed-Loop Material Recovery Zero Carbon Emissions and Dust-Free Enclosed Architecture

Product Details

Place of Origin: Zhegzhou, Henan Province China

Brand Name: Shenghong

Certification: SGS, ISO, BV

Model Number: SDZ Series

Payment & Shipping Terms

Minimum Order Quantity: 1 set

Price: can be negotiated

Packaging Details: Container or Plywood Box

Delivery Time: 10-15 days Ex-work

Payment Terms: L/C,T/T

Supply Ability: 200 Sets Per Month

Get Best Price

Product Details

Product Description
Product Details
Highlight:
Machine Type:
Granulator
Productivity:
1-20 Thousand Tons Per Year
Warranty Period:
1 Year
Raw Materials:
NPK Compound Fertilizer Materials
Automationlevel:
Semi-automatic To Fully Automatic
Operation Mode:
Continuous Production
Operation:
Easy Operation
Fertilizer Coating Layer:
Optional
Machine Type:
Granulator
Productivity:
1-20 Thousand Tons Per Year
Warranty Period:
1 Year
Raw Materials:
NPK Compound Fertilizer Materials
Automationlevel:
Semi-automatic To Fully Automatic
Operation Mode:
Continuous Production
Operation:
Easy Operation
Fertilizer Coating Layer:
Optional
Product Description
Waste-Free Eco-Friendly Double Roller Compactor Plant
Product Introduction

Environmental compliance and raw material loss are two major challenges facing modern industrial chemical processing. Our cutting-edge Waste-Free Eco-Friendly Double Roller Compactor Plant is engineered specifically to eliminate these factory bottlenecks.

This innovative zero waste fertilizer machine utilizes a continuous dry mechanical compaction loop that discharges no wastewater, releases no hazardous gases, and generates no industrial waste residue. Built around a state-of-the-art eco-friendly granulation process, the system automatically captures and redirects 100% of fine chemical powders back into the production cycle, making it the perfect dust-free fertilizer processing solution for eco-conscious enterprises.

Waste-Free Double Roller Compactor Plant overview
Key Performance Features
  • 100% Closed-Loop Material Recovery: Any unshaped dust or off-size particles are captured instantly by an integrated return system and re-routed for immediate re-granulation, achieving absolute zero material waste.
  • Zero Carbon Emissions & No Fluid Waste: Since the entire operation relies on mechanical dry pressing without fluid binders or high-heat drying, the factory completely bypasses chimneys, fuel boilers, and water treatment overheads.
  • Dust-Free Enclosed Architecture: The entire eco-friendly granulation plant operates under internal negative air pressure, trapping loose airborne particles and protecting operators from workplace dust hazards.
  • Ultra-Silent Energy Reduction: Equipped with high-precision double reduction gearboxes and heavy-duty shock absorption mounts, the line significantly lowers factory noise and power line vibrations.
Technical Specifications
  • Production Capacity: 1 - 8 Tons/Hour (Configured for strict environmental zone operations)
  • Emission Standard: Zero factory liquid/gas discharge (100% mechanical physics line)
  • Recovery Efficiency: 100% internal reclamation of dust and oversized particles
  • Control System: Automated centralized PLC platform with integrated environment monitoring sensors
  • Compactor Roller Profile: High-grade anti-friction alloy steel with specialized clean-release surface treatment
Technical details of Double Roller Compactor Plant
Sustainable Industrial Process Flow & Working Principle

This zero waste fertilizer machine runs on a synchronized, clean-technology processing loop:

1. Sealed Negative-Pressure Material Ingest
Fine raw powders enter the system through a fully sealed vacuum feeding mechanism, preventing dry chemicals from escaping into the surrounding factory atmosphere.
2. Homogeneous Moisture-Free Blending
A fluidless paddle mixer agitates the raw powder particles, establishing a uniform matrix ready for instant high-pressure physical bonding.
3. Eco-Press Mechanical Compaction
The dry powder drops into the main roller cavity. Two massive alloy rollers compress the loose mix into ultra-dense hard sheets without using steam or water-based chemical additives.
4. Low-Dust Mechanical Flake Crushing
The solid compressed sheets are guided into an enclosed under-roller granulating mill, which uses specialized slow-speed teeth to crack the flakes into raw granules while minimizing dust creation.
5. High-Frequency Separation & Sifting
The broken fragments travel through an enclosed rotary screening machine to extract standard commercial granules (2-4mm).
6. Automated Vacuum Powder Reclamation
All undersized fine dust passing through the sifter screen is collected by an underlying vacuum hopper and instantly conveyed via a closed elevator right back into the main feeder.
7. Micro-Glazing Protective Coating
Qualified granules enter a compact rotary coating drum. A micro-layer of organic anti-caking agent is mist-sprayed to seal the particles, increasing shelf-life and preventing degradation during long-term storage.
8. Dust-Free Quantitative Packing
The finished clean granules move into an automated weighing and bagging station, where they are packaged into 25kg/50kg commercial bags with integrated air-extraction sealing to ensure zero dust leakage.
Design Your Zero-Emission Factory Blueprint

Are you seeking strict environmental approval for your new chemical or fertilizer project? Let our industrial engineering specialists customize a complete dust-free fertilizer processing plant layout matching your regional green regulations.

Tags:

compound fertilizer production line,

fertilizer production plant,

fertilizer manufacturing plant

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Organic Fertilizer Production Line

NPK Fertilizer Production Line

Compound Fertilizer Production Line

Fertilizer Granulator Machine

BB Fertilizer Production Line

Vibratory Screening Equipment

Contact UsZHENGZHOU SHENGHONG HEAVY INDUSTRY TECHNOLOGY CO., LTD.
sales@gcfertilizergranulator.com
86--15286833220
No. 416, 9th Floor, Building B, Shenglong Central Plaza, High-tech Zone, Zhengzhou City, Henan Province
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